Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

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Thoroughly clean the cam shaft. Follow the battery charging instructions on page before installing the battery.

Polaris RZR 800 Owner’s Manual

Page Install the gearcase cover. Leave the key on if you want to view the active code failure code. The new bolts contain Always ensure that all nuts are torqued to specification.

Before replacing the bulb, use a digital multi-meter to test the Remove the O-rings A from the headlamp brackets on harness to ensure the lamp is receiving 12 volts and that a ground both sides of the headlamp.

manial Refer to the Bracket following procedure. This module kit is used on all 8 pin connector-based Polaris EFI systems. Connect to the test valve and release the pressure. Apply the brakes lightly for stopping. It is important that the same number and Inspect manuao on shaft where bushing rides for wear, galling, thickness of washers are reinstalled beneath the nicks, or scratches. Remove the 2 fasteners E attaching the lower A-arm to the frame and remove the lower A-arm from the vehicle see previous illustration.


To access this valuable training, visit www. Do not obstruct or deflect air flow through the radiator by installing unauthor- ized accessories in front of the radiator or behind the cooling fan.

Owner’s Manuals | Polaris Off-Road Vehicles

Remove dipstick and fill sump with 2 quarts 1. ENGINE ;olaris piston ring to groove clearance by placing the ring If the bottom installed gap measurement exceeds the in the ring land and measuring with a thickness gauge. Support the bottom of the bearing carrier housing. Items not listed in the chart should be lubricated at the general lubrication interval. Inspect the bushings and replace if needed. It can also hinder vehicle performance.

Remove propshaft from rzzr transmission output shaft.

RZR Service Manuals

Do not clean the main filter, the filter should be replaced. Table of Contents Add to my manuals Add.

Respect the environment in which you ride your vehicle. Spring Plate in. Polariss fasteners to specification using a 2 part sequence.


Press shaft into the new bearing. Once a bottle is wear. When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.

Slow down before entering slippery areas. Brake Fluid Inspect the level of the brake fluid before each operation. Remove the clutch yoke from the gear selector shaft and Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle.

Install the vent line. Test the switch connections and check for continuity at the following pins as shown in the illustration.

Comments to this Manuals Your Name. Never exceed the stated load capacity for this vehicle.

Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. Do not carry more than three passengers in a 4-seat vehicle.

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